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1. I lofted the bulkheads/frames onto a white coated hardboard and then transfered them onto the ply.  The photo shows where the marker holes have been drilled through.


2. I made the frames by placing the marked up template on top of two layers of ply (where appropriate) and then drilled a 1mm hole at each 'corner' of the pattern through the template and ply sheets, 'joined the dots', then cut out the resulting shapes before finishing off the curves.